Field Repair
GL1800 Aluminum frame

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Patients in the waiting room

Step #1

 

Seat, gas tank, shelter and various trim that may receive

damage is removed. Bike is carefully laid on it's side once

 all pieces are removed.

 

 

Here you can see bike is laid down and anything

 that may be effected by the weld process has been

removed or taped off.

 

 

 

 

 

Step #2

 

 

Template provided by Honda for welder to mark grind

 points on the frame.

specific angles and depth are measured to make sure

correct amount of joint is repaired.

 

Primary grind is show above - also depth and profile

 are measured using the templates provided.

 

 

 

 

 

Step #3

 

 

Welding is under way - first one side than the bike is flipped

over to the other side and it is than welded.

 

 

 

 

    Lots of sparks and bare armed sunburn going on.

Actually few sparks during the TIG welding process

 

 

 

 

Step #4

Finish up and weld inspections

 

Step #5

Weld and inspections over - Reassembly and on your way.

 

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NK 10/29/2003