GL 1800 Aluminum Frame Cracking Issue

   Affected Units

2002
GL1800 (Non-ABS):
1HFSC470*2A111803 thru 1HFSC470*2A113582
GL1800A (ABS):
1HFSC474*2A102394 thru 1HFSC474*2A102823
2003
GL1800 (Non-ABS):
1HFSC470*3A200001 thru 1HFSC470*3A204860
GL1800A (ABS):
1HFSC474*3A200001 thru 1HFSC474*3A201126
(*) = Check digit


The Honda Plan as of Oct 2003

Honda dealers to bring in certified welders to re-weld key joints.

  • Pull saddle bags
  • Remove seat and gas tank
  • V-grind the joints and MIG weld

The Problem area close up